Bag Counters for Truck, Wagon Loaders, Rotopackers, Packing Lines of Chemical & Cement
 

Bag Counters for Truck / Wagon Loaders, Rotopackers, Packing Lines of Chemical & Cement

We offer a wide range cement bag counter which are specially developed for Indian bags and packing systems. These are accurate and take care of all nuisance factors. Further these are available from 1 inch to 8 inches display size. Cement Bag counter for Truck Loader & Cement bag counter for wagon loader is most popular requirement now-a-days. These are having option of interfacing with all required devices & dispatch monitoring system. These are cut above the competitors and not fall in normal range of counters available in current market.

How we achieve the desired function, differ from others & Why You Need

cement packing plant

The cement packing plant with all variations represent a picture of bags loading which are difficult to count as

  • The bags are dusty
  • Environment is dusty
  • Bags are irregularly spaced and placed.
  • Huge jamming of bags in chutes
  • Record truck number

We have answer to all

  • The counters are intelligent and have parameterization of Bag Size (width & length), conveyor speed & minimum torn bag size too.
  • The sensors are robust for working in dust and dust accumulation does not effect.
  • The instruments are available in better protections.
  • To overcome lapping & problems the calculations are done by counter to ascertain bags with length of Jams, Overlap Bags etc. For torn bags measured size is less than the minimum size for a Bag then the Bag count is not incremented.
  • Any foul of operator/loader hand is avoided.
  • There is entry provision for Truck & Wagon number.
  • The requirement for loading segregated in terms of belt, packer, wagon, & trucks is not possible by packing machines installed.
  • The damaged bags in trucks are counted as Dead Count & this is required for analysis.
  • There are so many tiny features inbuilt.

For More Details Submit Query

Salient features of Spectrum Weighpack make Bag Counters

  • Micro Controller technology
  • Sonic/Photo image technique to sense the bags /objects
  • Effective Algorithm for counting even during overlapping , turn around bags & Measuring of bags moving at high speed (5 bags/second).
  • Jumbo displays to view the Bags Count, Accumulation/Target & Truck number
  • One Relay contact for stopping the conveyor / connecting a audio device when the Bags loaded reaches the required set value
  • 10 character alphanumeric display for truck/Wagon Numbers.
  • 2nd Relay contact for advance warning that the bag count is nearing the set value to clean belt line.
  • EEprom stored data.
  • Clock option available.
  • Ideal for wireless interface for Wagon Loader Platforms.
  • Data Entry by Key board / Remote
  • Direct printer connection option available.
  • Reset / set provision near the bag counter
  • RS485 Connectivity to connect to PC & Multiple Counting units (Maximum 32) can be connected to PC through RS485 network
  • User friendly custom build Software Package to Monitor the flow of bags from different points instantly
  • Report Generation facilitates generation of reports with complete details of Start time of loading, End time of Loading, Truck Number and others like Shift wise, Daily wise, Belt wise Wagon/Truck Wise & Monthly Reports.
  • Variety of Models for different needs & budgets.

For More Details Submit Query

TECHNICAL SPECIFICATIONS & MODELS

  • Micro controller based
  • 3 no's inputs 2 no's basic outputs with 6 no's optional outputs.
  • Input voltage 100-220 V(suitable for all plants)
  • Scada/ Oracle based software in Windows for all type of reports.
  • Setting through Key board & Remote
  • Truck number entry through remote
  • Plant condition - 55 Degree C suitability with 95% RH.
  • Communication ports RS 485 with 32 no's connectivity.

For More Details Submit Query

CURRENT AVAILABLE MODELS

Popular & with Multi functions

Model 1 : Popular & with Multi functions

Bag Count : 2 Inch ; 4 digits Display
Accumulation Count : 1 Inch ; 6 digits Display
Truck Wagon No : 2 Inch ; 10 digits Dot matrix
Power Supply : 90-240 V AC

Basic with nominal visibility

Model 2 : Basic with nominal visibility

Bag Count : 2 Inch ; 4 digits Display
Accumulation Count : 1 Inch ; 6 digits Display
Truck Wagon No : NIL
Power Supply : 90-240 V AC

For Panel mount & close visibility

Model 3 : For Panel mount & close visibility

Bag Count : 2 Inch ; 4 digits Display
Accumulation Count : 0.5 Inch ; 6 digits Display
Truck Wagon No : NIL
Power Supply : 90-240 V AC

General purpose Simplest Version

Model 4 : General purpose Simplest Version

Bag Count : 4 Inch ; 4 digits Display
Accumulation Count : NIL
Truck Wagon No : NIL
Power Supply : 90-240 V AC

For Very High distance visibility & Multifunction

Model 5 : For Very High distance visibility & Multifunction

Bag Count : 8 Inch ; 4 digits Display
Accumulation Count : 4 Inch ; 6 digits Display
Truck Wagon No : 2 Inch ; 10 digits Dot matrix
Power Supply : 170-240 V AC

For More Details Submit Query

Slave Units : For multipoint display

multipoint display
  • In a group of Wagons & Trucks, sometimes slave displays are required
    to show count data at various locations.
  • Also if counters are installed at packers, the displays are on Trucks.
  • If counters are installed on truck, the slave display can be at Packer.
  • Also if counters are installed at packers, the displays are on Wagons.
  • If counters are installed on Wagon, the slave display can be at Packer.

Dispatch Monitoring Systems & Reports

The counters can be connected via network and the system shall generate reports with complete details of Start time of loading, End time of Loading, Truck Number and others for the following

  • Shift
  • Daily
  • Wagon / Truck wise
  • Line Wise
  • Monthly
  • Customized reports can be discussed & made too.
  • This shall help in tracking Trucks & actual dispatch can be monitored

Few Examples of Reports & Screens are

Dispatch Monitoring Systems & Reports